The internal circuit diagram of the PSS30S92E6-AG illustrates the configuration of a 3-phase IGBT inverter module with built-in HVIC (High Voltage IC) and LVIC (Low Voltage IC) for intelligent control and protection. The circuit is composed of six IGBTs (IGBT1 through IGBT6), each paired with a freewheeling diode (D1 to D6) to handle inductive load switching and reverse recovery currents efficiently. These transistors are arranged in a typical 3-phase bridge configuration for driving motor windings, labeled as U, V, and W outputs.
The HVIC section is responsible for driving the high-side IGBTs (IGBT1–IGBT3), which are connected to the positive DC rail (P). It includes level shifters and isolation elements that allow the low-voltage control signals to operate the high-voltage switches safely. The LVIC handles the low-side IGBTs (IGBT4–IGBT6), connected to the negative DC rail (N). The control input pins (UIN, VIN, WIN, etc.) allow microcontroller or driver IC interfacing, while protection features such as under-voltage lockout (UVLO) and fault output (FO) enhance reliability.
The PSS30S92E6-AG by Mitsubishi Electric is a top-tier intelligent power module, expertly crafted for small capacity inverter devices like air conditioners, washing machines, refrigerators, and dishwashers. Its design incorporates a three-phase inverter and driver ICs into a super mini dual-in-line package, providing a blend of high efficiency and compact size suitable for a wide range of applications. The module boasts a collector-emitter voltage (VCES) of up to 600 V and a collector current (IC) of ±30 A. It comes equipped with advanced protection features, including under-voltage, short-circuit, and over-temperature protections, which significantly enhance its reliability and safety during operation.
If you're aiming to secure high-quality, reliable components for your products, the PSS30S92E6-AG is an excellent choice. Place your bulk orders now to take advantage of its outstanding performance and durability.
Inverter Part |
||||
Symbol |
Parameter |
Condition |
Ratings |
Unit |
Vcc |
Supply
voltage |
Applied
between P-NU, NV, NW |
450 |
V |
Vcc(surge) |
Supply
voltage (surge) |
Applied
between P-NU, NV, NW |
500 |
V |
Vces |
Collector-emitter
voltage |
- |
600 |
V |
±Ic |
Each IGBT
collector current |
Tc = 25°C |
30 |
A |
±Icp |
Each IGBT
collector current (peak) |
Tc = 25°C,
less than 1ms |
60 |
A |
Pc |
Collector
dissipation |
Tc = 25°C,
per 1 chip |
47.6 |
W |
Tj |
Junction
temperature |
- |
-30 to +150 |
°C |
Control
(Protection) Part |
||||
Symbol |
Parameter |
Condition |
Ratings |
Unit |
VDB |
Control
supply voltage |
Applied
between VP1–VNC, VN1–VNC |
20 |
V |
VDD |
Control
supply voltage |
Applied
between VUFB–U, VFB–V, VFB–W |
20 |
V |
VIN |
Input voltage |
Applied
between UIN, VIN, WIN – VNC |
-0.5 to +0.5 |
V |
VSC |
Fault output
voltage |
Sink current
to F terminal |
20 |
V |
IFO |
Fault output
current |
Sink current
to F terminal |
1 |
mA |
VSC(ref) |
Current
sensing input voltage |
Applied
between CIN–VNC |
-0.5 to +0.5 |
V |
Total
System |
||||
Symbol |
Parameter |
Condition |
Ratings |
Unit |
Vcc(PROT) |
Self
protection supply voltage limit (Short circuit capability) |
VDB =
13.5~16.5 V, Tj = 125°C, non-repetitive, less than 2 µs |
400 |
V |
Tstg |
Storage
temperature |
Module case temperature point of Tc |
-40 to +125 |
°C |
Viso |
Isolation
voltage |
60Hz,
Sinusoidal, AC 1 min, between connected all pins and heat sink plate |
1500 |
Vrms |
Thermal
Resistance |
||||||
Symbol |
Parameter |
Condition |
Min |
Typ |
Max |
Unit |
Rth(j-c)Q |
Junction to
case thermal resistance |
Inverter IGBT
part (per 1/6 module) |
– |
– |
2.1 |
K/W |
Rth(j-c)F |
Junction to
case thermal resistance |
Inverter FWDi
part (per 1/6 module) |
– |
– |
3 |
K/W |
Feature |
Description |
For P-side |
Drive
circuit, High voltage high-speed level shifting, Control supply under-voltage
(UV) protection |
For N-side |
Drive
circuit, Control supply under-voltage protection (UV), Short circuit
protection (SC), Over temperature protection (PSS30S92E6-AG only) |
Fault
signaling |
Corresponding
to SC fault (N-side IGBT), UV fault (N-side supply), and OT fault |
Temperature
output |
Outputting
LVIC temperature by analog signal (PSS30S92E6-AG only) |
Input
interface |
3.5V line,
Schmitt trigger receiver circuit (High Active) |
UL
Recognized |
UL1557, File
E323585 |
The PSS30S92E6-AG can handle high voltages up to 600 V and currents up to ±30 A, making it suitable for applications requiring robust power-handling capabilities, such as industrial motor drives and power supply units.
This module includes built-in under-voltage, over-temperature, and short-circuit protection, which enhance the safety and reliability of the equipment it controls. These features help prevent damage to the module and connected devices, extending their operational lifespan.
The super mini DIPIPM design of the PSS30S92E6-AG allows for a compact setup, which is crucial in applications where space is at a premium. This compactness does not come at the expense of performance, maintaining high efficiency in power conversion and control.
With integrated drive, protection, and system control functions, this module simplifies the design and development process of power systems. It reduces the need for additional components, which can lower overall system costs and streamline assembly processes.
The module is designed for use in a variety of home appliances and industrial equipment, such as air conditioners, clothes washers, and refrigerators. This versatility makes it a valuable component across different sectors, adapting to various technical requirements.
The PSS30S92E6-AG is utilized in the control systems of air conditioners, facilitating efficient power management and motor control, which are basic for compressor and fan operations.
In cloth washers, this module helps in managing the drive systems that control various motor functions, from spinning to agitating, ensuring efficient and stable operation.
The module is used in refrigerators to control the compressors and fans, optimizing energy consumption and enhancing the cooling efficiency required for maintaining stable temperatures.
For dishwashers, the PSS30S92E6-AG controls the motor that drives the water pump and the drainage system, ensuring effective cleaning cycles by regulating the water flow and temperature.
It is applied in the fan controllers to manage different speed settings and operational modes, which involves precise control over motor functions to maintain the desired airflow.
In pumping systems, this module provides the necessary drive control to maintain consistent water pressure and flow, crucial for applications ranging from residential plumbing to industrial processing systems.
The PSS30S92E6-AG is widely used in the automotive industry, particularly in the development of electric vehicles (EVs) and hybrid systems. Its robust design and efficiency in managing power make it suitable for applications such as motor drives, battery management systems, and onboard charging systems.
This power module is crucial in renewable energy applications, including solar inverters and wind turbine converters. Its ability to handle high voltages and currents efficiently makes it ideal for converting and managing power in these systems, which are essential for sustainable energy solutions.
In the realm of industrial automation, the PSS30S92E6-AG helps to control machinery and production processes. It is used in motor control centers, automated assembly lines, and robotic systems to ensure reliable and efficient operations.
This module is also a key component in power supply systems, including UPS (Uninterruptible Power Supplies) and high-power DC converters. Its high reliability and performance under stress are valued in systems that require consistent power delivery and quality.
The transportation sector, including rail and metro systems, uses this module to manage the power in critical systems such as signaling, communications, and propulsion. Its durability and long operational life are crucial for the demanding environments of public transportation infrastructure.
The application circuit diagram for the PSS30S92E6-AG shows a typical setup for using this power module to drive a three-phase motor. The module integrates high-voltage IGBT switches, gate drivers (HVIC and LVIC), and protection features, streamlining the design of inverter circuits. The top and bottom IGBT switches (IGBT1–IGBT6) are arranged in a 3-phase bridge configuration, which connects directly to the motor terminals U, V, and W. The microcontroller (MCU) sends PWM signals and fault feedback lines to control and monitor the system's operation.
Careful layout considerations are emphasized throughout the diagram. Warnings are given against using long ground wires, which may introduce noise and affect signal integrity or even cause IGBT malfunction. Long power wiring is also discouraged to avoid short circuit risks and level fluctuations, especially around the SC (short circuit) detection circuitry. Bootstrap capacitors (C1, D1, C2, etc.) are shown for supplying gate drive power, and it’s advised that their negative terminals connect directly to the U, V, and W motor output phases for optimal performance.
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Terminal Code Table (Dimensions in mm) |
|
Pin No. |
Terminal
Code |
1-A |
NC(VNC) |
1-B |
NC(VP1) |
2 |
VUFB |
3 |
VFB |
4 |
VWFB |
5 |
UP |
6 |
VP |
7 |
WP |
8 |
VP1 |
9 |
VNC *1 |
10 |
UN |
11 |
VN |
12 |
WN |
13 |
VN1 |
14 |
FO |
15 |
CIN |
16 |
VNC *1 |
17 |
NC / VOT *2 |
18 |
NW |
19 |
NV |
20 |
NU |
21 |
W |
22 |
V |
23 |
U |
24 |
P |
25 |
NC |
The packaging outline diagram of the PSS30S92E6-AG provides detailed mechanical dimensions and pin configurations necessary for PCB layout and heatsink attachment. The module comes in a compact, rectangular package with a height of approximately 55.54 mm (including heatsink fins) and a body width of 38.4 mm. The leads are arranged in dual rows 20 pins for control and power on the top and 14 pins for the lower side, spaced at 2.54 mm pitch for standard PCB compatibility.
The diagram also highlights key installation features. There are four mounting holes (4 × φ1.6 mm) for securing the module to a heatsink or chassis, ensuring proper thermal management. Detail views (A, B, and C) offer close-ups of terminal shapes and dimensions, which are critical for ensuring reliable electrical connections and proper socket design. Additionally, spacing recommendations like a 2.5 mm minimum clearance between the heatsink and PCB are shown to prevent short circuits or arcing.
Mitsubishi Electric, renowned for its advanced engineering and manufacturing capabilities, has developed the PSS30S92E6-AG with a focus on high performance and reliability in power modules. Mitsubishi's expertise in semiconductor technology is evident in the PSS30S92E6-AG's design, which integrates robust IGBTs and sophisticated drive circuitry.
The PSS30S92E6-AG stands out for its ability to deliver top performance while ensuring safety and efficiency. It's versatile, working well in everything from air conditioners to industrial systems. Manufacturers, suppliers, and distributors looking for a reliable component should consider this power module. It's a smart choice for improving products and production efficiency. Place your bulk orders now to upgrade your offerings and satisfy your customers.
2025-04-02
2025-04-02
The HVIC (High Voltage Integrated Circuit) drives the high-side IGBTs, incorporating level shifters and isolation features for safe operation at high voltages. The LVIC manages the low-side IGBTs and includes under-voltage lockout to protect the device under low voltage conditions.
The module's design and materials help dissipate heat effectively. It likely includes heat sinks or thermal pads that manage the heat produced during operation, keeping the module within safe operating temperatures.
Given its robust design and protective features, the PSS30S92E6-AG might be suitable for demanding fields like medicine or aerospace, provided it meets specific industry standards and certifications. It's advisable to consult with Mitsubishi Electric or a professional engineer to assess its suitability for these applications.
The short-circuit protection feature quickly detects and responds to excessive current by shutting down the affected IGBTs. This prevents damage to both the module and the connected systems, ensuring reliability and safety in high-power applications.
When integrating the module into PCBs, it's important to keep trace lengths short to reduce inductance and noise, ensure adequate clearance and creepage for handling high voltages, and optimize thermal management to dissipate heat effectively.
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