PSS30S92E6-AG: Applications and Advantages in Electronics
2025-04-02 129

The PSS30S92E6-AG by Mitsubishi Electric is a powerful component best for various electronic devices, from home appliances to industrial machines. It combines efficiency, compact design, and safety features, making it perfect for managing high energy needs simply and safely.

Catalog

PSS30S92E6-AG

PSS30S92E6-AG Internal Circuit

PSS30S92E6-AG Internal Circuit

The internal circuit diagram of the PSS30S92E6-AG illustrates the configuration of a 3-phase IGBT inverter module with built-in HVIC (High Voltage IC) and LVIC (Low Voltage IC) for intelligent control and protection. The circuit is composed of six IGBTs (IGBT1 through IGBT6), each paired with a freewheeling diode (D1 to D6) to handle inductive load switching and reverse recovery currents efficiently. These transistors are arranged in a typical 3-phase bridge configuration for driving motor windings, labeled as U, V, and W outputs.

The HVIC section is responsible for driving the high-side IGBTs (IGBT1–IGBT3), which are connected to the positive DC rail (P). It includes level shifters and isolation elements that allow the low-voltage control signals to operate the high-voltage switches safely. The LVIC handles the low-side IGBTs (IGBT4–IGBT6), connected to the negative DC rail (N). The control input pins (UIN, VIN, WIN, etc.) allow microcontroller or driver IC interfacing, while protection features such as under-voltage lockout (UVLO) and fault output (FO) enhance reliability.

Overview of PSS30S92E6-AG

The PSS30S92E6-AG by Mitsubishi Electric is a top-tier intelligent power module, expertly crafted for small capacity inverter devices like air conditioners, washing machines, refrigerators, and dishwashers. Its design incorporates a three-phase inverter and driver ICs into a super mini dual-in-line package, providing a blend of high efficiency and compact size suitable for a wide range of applications. The module boasts a collector-emitter voltage (VCES) of up to 600 V and a collector current (IC) of ±30 A. It comes equipped with advanced protection features, including under-voltage, short-circuit, and over-temperature protections, which significantly enhance its reliability and safety during operation.

If you're aiming to secure high-quality, reliable components for your products, the PSS30S92E6-AG is an excellent choice. Place your bulk orders now to take advantage of its outstanding performance and durability.

Technical Details

Maximum Ratings

Inverter Part
Symbol
Parameter
Condition
Ratings
Unit
Vcc
Supply voltage
Applied between P-NU, NV, NW
450
V
Vcc(surge)
Supply voltage (surge)
Applied between P-NU, NV, NW
500
V
Vces
Collector-emitter voltage
-
600
V
±Ic
Each IGBT collector current
Tc = 25°C
30
A
±Icp
Each IGBT collector current (peak)
Tc = 25°C, less than 1ms
60
A
Pc
Collector dissipation
Tc = 25°C, per 1 chip
47.6
W
Tj
Junction temperature
-
-30 to +150
°C
Control (Protection) Part
Symbol
Parameter
Condition
Ratings
Unit
VDB
Control supply voltage
Applied between VP1–VNC, VN1–VNC
20
V
VDD
Control supply voltage
Applied between VUFB–U, VFB–V, VFB–W
20
V
VIN
Input voltage
Applied between UIN, VIN, WIN – VNC
-0.5 to +0.5
V
VSC
Fault output voltage
Sink current to F terminal
20
V
IFO
Fault output current
Sink current to F terminal
1
mA
VSC(ref)
Current sensing input voltage
Applied between CIN–VNC
-0.5 to +0.5
V

Total System
Symbol
Parameter
Condition
Ratings
Unit
Vcc(PROT)
Self protection supply voltage limit (Short circuit capability)
VDB = 13.5~16.5 V, Tj = 125°C, non-repetitive, less than 2 µs
400
V
Tstg
Storage temperature
Module case temperature point of Tc -40 to +125
°C
Viso
Isolation voltage
60Hz, Sinusoidal, AC 1 min, between connected all pins and heat sink plate
1500
Vrms

Thermal Resistance
Symbol
Parameter
Condition
Min
Typ
Max
Unit
Rth(j-c)Q
Junction to case thermal resistance
Inverter IGBT part (per 1/6 module)


2.1
K/W
Rth(j-c)F
Junction to case thermal resistance
Inverter FWDi part (per 1/6 module)


3
K/W


Electrical Characteristic

Electrical Characteristic

Electrical Characteristic 2

Integrated Drive, Protection, and Control Functions

Feature
Description
For P-side
Drive circuit, High voltage high-speed level shifting, Control supply under-voltage (UV) protection
For N-side
Drive circuit, Control supply under-voltage protection (UV), Short circuit protection (SC), Over temperature protection (PSS30S92E6-AG only)
Fault signaling
Corresponding to SC fault (N-side IGBT), UV fault (N-side supply), and OT fault
Temperature output
Outputting LVIC temperature by analog signal (PSS30S92E6-AG only)
Input interface
3.5V line, Schmitt trigger receiver circuit (High Active)
UL Recognized
UL1557, File E323585

Benefits of Using PSS30S92E6-AG

High Voltage and Current Capability

The PSS30S92E6-AG can handle high voltages up to 600 V and currents up to ±30 A, making it suitable for applications requiring robust power-handling capabilities, such as industrial motor drives and power supply units.

Integrated Protection Features

This module includes built-in under-voltage, over-temperature, and short-circuit protection, which enhance the safety and reliability of the equipment it controls. These features help prevent damage to the module and connected devices, extending their operational lifespan.

Compact and Efficient Design

The super mini DIPIPM design of the PSS30S92E6-AG allows for a compact setup, which is crucial in applications where space is at a premium. This compactness does not come at the expense of performance, maintaining high efficiency in power conversion and control.

Ease of Integration

With integrated drive, protection, and system control functions, this module simplifies the design and development process of power systems. It reduces the need for additional components, which can lower overall system costs and streamline assembly processes.

Versatility in Applications

The module is designed for use in a variety of home appliances and industrial equipment, such as air conditioners, clothes washers, and refrigerators. This versatility makes it a valuable component across different sectors, adapting to various technical requirements.

Applications of PSS30S92E6-AG

Air Conditioners

The PSS30S92E6-AG is utilized in the control systems of air conditioners, facilitating efficient power management and motor control, which are basic for compressor and fan operations.

Cloth Washers

In cloth washers, this module helps in managing the drive systems that control various motor functions, from spinning to agitating, ensuring efficient and stable operation.

Refrigerators

The module is used in refrigerators to control the compressors and fans, optimizing energy consumption and enhancing the cooling efficiency required for maintaining stable temperatures.

Dishwashers

For dishwashers, the PSS30S92E6-AG controls the motor that drives the water pump and the drainage system, ensuring effective cleaning cycles by regulating the water flow and temperature.

Fans

It is applied in the fan controllers to manage different speed settings and operational modes, which involves precise control over motor functions to maintain the desired airflow.

Pumps

In pumping systems, this module provides the necessary drive control to maintain consistent water pressure and flow, crucial for applications ranging from residential plumbing to industrial processing systems.

Industries Relying on the PSS30S92E6-AG

Automotive Industry

The PSS30S92E6-AG is widely used in the automotive industry, particularly in the development of electric vehicles (EVs) and hybrid systems. Its robust design and efficiency in managing power make it suitable for applications such as motor drives, battery management systems, and onboard charging systems.

Renewable Energy

This power module is crucial in renewable energy applications, including solar inverters and wind turbine converters. Its ability to handle high voltages and currents efficiently makes it ideal for converting and managing power in these systems, which are essential for sustainable energy solutions.

Industrial Automation

In the realm of industrial automation, the PSS30S92E6-AG helps to control machinery and production processes. It is used in motor control centers, automated assembly lines, and robotic systems to ensure reliable and efficient operations.

Power Supply Systems

This module is also a key component in power supply systems, including UPS (Uninterruptible Power Supplies) and high-power DC converters. Its high reliability and performance under stress are valued in systems that require consistent power delivery and quality.

Transportation Infrastructure

The transportation sector, including rail and metro systems, uses this module to manage the power in critical systems such as signaling, communications, and propulsion. Its durability and long operational life are crucial for the demanding environments of public transportation infrastructure.

PSS30S92E6-AG Application Circuit

PSS30S92E6-AG Application Circuit

The application circuit diagram for the PSS30S92E6-AG shows a typical setup for using this power module to drive a three-phase motor. The module integrates high-voltage IGBT switches, gate drivers (HVIC and LVIC), and protection features, streamlining the design of inverter circuits. The top and bottom IGBT switches (IGBT1–IGBT6) are arranged in a 3-phase bridge configuration, which connects directly to the motor terminals U, V, and W. The microcontroller (MCU) sends PWM signals and fault feedback lines to control and monitor the system's operation.

Careful layout considerations are emphasized throughout the diagram. Warnings are given against using long ground wires, which may introduce noise and affect signal integrity or even cause IGBT malfunction. Long power wiring is also discouraged to avoid short circuit risks and level fluctuations, especially around the SC (short circuit) detection circuitry. Bootstrap capacitors (C1, D1, C2, etc.) are shown for supplying gate drive power, and it’s advised that their negative terminals connect directly to the U, V, and W motor output phases for optimal performance.

PSS30S92E6-AG Alternative Parts

• APT50M60JLL

• SLLIMM-nano 2nd series

STGWT20H60DF

• TRENCHSTOP™ IGBT7

F3L300R07PE4

MCC310-16io1

PSS30S92E6-AG Packaging Outlines

PSS30S92E6-AG Packaging Outlines

Terminal Code Table (Dimensions in mm)
Pin No.
Terminal Code
1-A
NC(VNC)
1-B
NC(VP1)
2
VUFB
3
VFB
4
VWFB
5
UP
6
VP
7
WP
8
VP1
9
VNC *1
10
UN
11
VN
12
WN
13
VN1
14
FO
15
CIN
16
VNC *1
17
NC / VOT *2
18
NW
19
NV
20
NU
21
W
22
V
23
U
24
P
25
NC

The packaging outline diagram of the PSS30S92E6-AG provides detailed mechanical dimensions and pin configurations necessary for PCB layout and heatsink attachment. The module comes in a compact, rectangular package with a height of approximately 55.54 mm (including heatsink fins) and a body width of 38.4 mm. The leads are arranged in dual rows 20 pins for control and power on the top and 14 pins for the lower side, spaced at 2.54 mm pitch for standard PCB compatibility.

The diagram also highlights key installation features. There are four mounting holes (4 × φ1.6 mm) for securing the module to a heatsink or chassis, ensuring proper thermal management. Detail views (A, B, and C) offer close-ups of terminal shapes and dimensions, which are critical for ensuring reliable electrical connections and proper socket design. Additionally, spacing recommendations like a 2.5 mm minimum clearance between the heatsink and PCB are shown to prevent short circuits or arcing.

Manufacturer Details

Mitsubishi Electric, renowned for its advanced engineering and manufacturing capabilities, has developed the PSS30S92E6-AG with a focus on high performance and reliability in power modules. Mitsubishi's expertise in semiconductor technology is evident in the PSS30S92E6-AG's design, which integrates robust IGBTs and sophisticated drive circuitry.

Conclusion

The PSS30S92E6-AG stands out for its ability to deliver top performance while ensuring safety and efficiency. It's versatile, working well in everything from air conditioners to industrial systems. Manufacturers, suppliers, and distributors looking for a reliable component should consider this power module. It's a smart choice for improving products and production efficiency. Place your bulk orders now to upgrade your offerings and satisfy your customers.

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Frequently Asked Questions [FAQ]

1. What do the HVIC and LVIC do in the PSS30S92E6-AG?

The HVIC (High Voltage Integrated Circuit) drives the high-side IGBTs, incorporating level shifters and isolation features for safe operation at high voltages. The LVIC manages the low-side IGBTs and includes under-voltage lockout to protect the device under low voltage conditions.

2. How does the PSS30S92E6-AG handle heat?

The module's design and materials help dissipate heat effectively. It likely includes heat sinks or thermal pads that manage the heat produced during operation, keeping the module within safe operating temperatures.

3. Can this module be used in medical or aerospace equipment?

Given its robust design and protective features, the PSS30S92E6-AG might be suitable for demanding fields like medicine or aerospace, provided it meets specific industry standards and certifications. It's advisable to consult with Mitsubishi Electric or a professional engineer to assess its suitability for these applications.

4. What does the short-circuit protection in the PSS30S92E6-AG do?

The short-circuit protection feature quickly detects and responds to excessive current by shutting down the affected IGBTs. This prevents damage to both the module and the connected systems, ensuring reliability and safety in high-power applications.

5. What should be considered when designing PCBs with the PSS30S92E6-AG?

When integrating the module into PCBs, it's important to keep trace lengths short to reduce inductance and noise, ensure adequate clearance and creepage for handling high voltages, and optimize thermal management to dissipate heat effectively.

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